BTEX Analyzer Using ChromaPID PID Sensor

Analyzes and monitors volatile organic compounds (VOCs) and other related substances in air, water, or soil

ChromaPID is a specialized automatic gas chromatograph (autoGC-PID) designed for the analysis and monitoring of volatile organic compounds (VOCs) such as benzene, BTEX, and other related substances in air, water, or soil. The device is engineered with ppb-level detection capabilities, meeting high sensitivity analysis requirements, offering portability, and fully integrating functions from sampling to data storage within a 19″ (4U) rack frame.

Main Applications:

  • Monitoring indoor and outdoor air quality.
  • Industrial health and safety control and environmental monitoring in fence line areas.
  • Analyzing benzene in greenhouses and industrial zones such as refineries, petrochemical plants, and locations associated with the oil and gas industry.
Category:

Technical Specifications and Configuration

Sampling and Injection System

  • Uses a gate valve combined with a loop for automatic sample collection.
  • Injects the sample through the loop directly into the metal capillary chromatography column (internal diameter 0.53 mm).

Chromatography Column and Oven

  • Employs a metal capillary chromatography column to ensure stable analysis.
  • Features a standard isothermal oven (with an optional programmable temperature gradient) with pressure and carrier gas flow control via valves.

Detection System

  • Equipped with a photoionization detector (PID) sensor with a standard 10.6 eV lamp; alternative lamps can be substituted upon request.
  • The self-cleaning lamp function maintains high performance and stability during operation.

Communication and Data Output

  • Provides a 0–1 V analog output for setting alert thresholds (for low or high concentration warnings).
  • Supports two-way RS-232 communication for transmitting data and analysis results to a computer.

Software and Data Storage

  • The VISTACHROM Chromatotec® software enables data viewing, storage, processing, and export on a PC.
  • Supports calculations of retention time, area, mass, or concentration profiles according to international measurement units.
  • Data can be continuously stored for over 10 years with timestamped results.

Operating Principle

  • Sampling and Injection:
    The system automatically collects samples via a loop and injects them into the metal capillary chromatography column.

  • Gas Chromatographic Analysis:
    The device operates in an isothermal mode, separating compounds on the column.

  • PID Detection:
    Compounds exiting the column are detected by the PID sensor (10.6 eV lamp), with a self-cleaning lamp feature that maintains measurement stability.

  • Result Verification:
    The system automatically injects a standard to verify and calibrate the measurement results.

Measurement Range

Different configuration versions are available depending on the concentration range:

  • ppb Version: For a range of 0–1 ppm.
  • ppm Version: For ranges of 0–10, 0–50, or 0–100 ppm.

Analytes

  • Benzene (with a TWA of 1 ppm)
  • Iso Alcohol Amines
  • BTEX, Styrene, Cyclohexane
  • 1,3-Butadiene, Iso-Propyl-Benzene (Cumene)
  • Epichlorohydrin

Key Advantages

  • Continuous Monitoring:
    Online automatic sampling ensures reliable and continuous data acquisition.

  • High Analytical Performance:
    Demonstrates high specificity, linearity, and sensitivity toward VOC compounds.

  • Low Gas Consumption:
    Gas usage is minimal and can be further reduced with upgrade options.

  • No Need for Compressed Air Cylinders:
    Utilizes an internal tube calibration system and gas generator.

  • Integrated Automatic Control:
    Features adjustable and interactive alarm levels.

  • Full Traceability:
    Offers result storage and direct chromatogram display on the board.

  • Versatile Data Output:
    Supports data export via MODBUS protocol and analog outputs (4–20 mA or 0–10 V) with timestamping for each result.

Upgrade Options and Special Versions

  • Wall-Mounted Cabinet:
    Includes a touchscreen and supports MODBUS RTU or TCP/IP communication protocols.

  • Analog Output Module:
    Provides 4 channels of analog output (4–20 mA or 0–10 V).

  • 24 V Power Supply:
    Designed for mobile devices.

  • Multi-Channel Sample Flow Selector:
    Available in configurations from 2 to 10 channels.

  • Nitrogen Gas Generator:
    (nitroxychrom, model XXX913CS).

  • Calibration System:
    Utilizes a benzene diffusion tube.

  • Explosion-Proof Version (Exp):
    Complies with ATEX, IECEx, Zones 1 and 2, as well as CSA C1D2 standards; equipped with an internal heating/cooling system and insulation for the protective cabinet.

  • Liquid Sampling System:
    Features a venting function to separate sulfur from the liquid phase (model XXPurge ED Ex).

  • GC Oven with Temperature Gradient Capability:
    Serves the analysis of multi-component mixtures.

Analyzed Compound Benzene
Lowest Detection Limit Benzene: 6 ppb (ppb version) or 0.1 ppm (ppm version)

TVOC: 1 ppb

Detection Range and Linearity Benzene: 0–10 (ppm or ppb), 0–100 (ppm or ppb), 0–1000 (ppm or ppb)
Relative Standard Deviation < 0.3% over 48 hours (storage time)

< 3% over 48 hours (concentration)

Cycle Time 3 to 15 minutes
Controller Embedded Windows® based computer with LCD display

128 GB SSD storage

Communication Ethernet, remote control
Gas Supply Air or Nitrogen: 6–10 ml/min (inlet at 3 bar; 1/8″ connection)

Sample inlet (vacuum pump): 1/4″ connection

Internal calibration: 50 ml/min (ppm range)

Pneumatic valve: 90 ml per switching cycle

Gas Supply for Exp Cabinet When using air for dilution: 30 l/min continuously
Operating Temperature Air-conditioned room: 10 to 35°C
Power Supply Main: 230 V / 110 V or 50 Hz / 60 Hz

Battery: 24 V (optional)

Power Consumption Average: 150 VA

Peak: 360 VA

Dimensions and Weight (Rack Version, 19″ – 5U) Height: 222 mm

Width: 482 mm

Depth: 660 mm

Net Weight: 20 kg

Dimensions and Weight (Exp Version for Hazardous Areas) Height: 800 mm

Width: 600 mm

Depth: 300 mm

Net Weight: 40 kg

TSP chromaPID

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